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ILOS + ULO AS A PRACTICAL TECHNOLOGY FOR APPLES' SCALD PREVENTION
Mattè P., Buglia L.,
Fruit Control Equipments, via R. Luxemburg 55-20085 Locate di Triulzi– Italy
Fadanelli L., Chistè C., Zeni F.
I.A.S.M.A. Istituto Agrario San Michele all’Adige, U.O. Frutticoltura-Conservazione, via E. Mach 1-38010 San Michele all’Adige-Italy
Boschetti A.
Istituto di Fotonica e Nanotecnologie,CNR-ITC,Trento,Italy

 

Abstract
Initial low oxygen stress (ILOS) followed by ultra low oxygen (ULO) regimes was applied for many years on small quantities of Red Delicious apples grown at 600 m altitude in Val di Non valley in Trento province ( Italy ).The positive results, obtained in more than six years commercial tests, in terms of superficial scald prevention and inhibition, were confirmed by the scientific evaluations done by the extension service technicians of the IASMA (Istituto Agrario San Michele all’Adige).
In 2001 and 2002 the AVN Cooperative together with IASMA and FCE (Fruit Control Equipments) in active interaction decided to apply definitely the operating procedures for ILOS +ULO on the CA storage rooms of Red apples, for a total amount of fruits of more then 600.000kg. During 6 months storage period of each year, fruits were evaluated at 2 weekly intervals during 15 days of regular storage at 20°C directly by the technician of the cooperative at site, while at same time other laboratory tests were carried out at IASMA. Results were always positive and well accepted by the Cooperative. All tecniques involving no-chemical solutions are considered of primary importance for AVN, in accordance with their rigid integrated production protocol. It is therefore confirmed that ILOS+ULO is practically applicable in harmony with qualified technological solutions, validated by IASMAA with their on-site extension service and laboratory evaluations and supported by the Customer’s satisfaction. No chemicals application, whenever possible is beneficial for Consumers health.

INTRODUCTION
The experimental application of initial low oxygen stress (ILOS) for the superficial scald control, besides the beneficial effects on apples' quality keeping, is known since long time (Truter et al., 1994) with the best results obtained particularly in combination with ultra low oxygen (ULO) conditions (Little et al., 1982; Wang and Dilley, 2000). After six years of experimental tests on small lots of Red Delicious and Golden Delicious apples with positive evaluation on the effects of better quality aspects such as pulp firmness and acidity (Rizzolo et al., 1997), and superficial scald control ( Visai et al., 1997), it was decided to apply on commercial scale the previous years knowledge (Mattè and Buglia 1997) during the years 2000/01, 2001/02 and 2002/03. Commercial apple rooms of more than 300 tons each of Red Delicious apples were treated with ILOS + ULO, at the Cooperativa Alta Val di Non, in Casez (Val di Non Valley-Trentino - Italy), belonging to Melinda Group. This choice was agreed with the sales managers of Melinda, strongly motivated by commercial reasons related to the sales of Red Delicious apples on the market after few months of storage with no chemical residues of post harvest treatments (DPA 31%). Specific protocols were applied, considering the variability of the apples introduced into the rooms and the risks of the initial ILOS treatments: 1) reliability of the technical plants ( room tightness, refrigeration system, CA equipments); 2) harvesting (picking window); 3) continuous monitoring of ILOS efficacy on the apples ( periodical shelf-life tests); 4) ethanol check inside the apples after two weeks of ILOS treatment. A synergic working group was established among the technology supplier (Fruit Control Equipments), research and extension service centre (I.A.S.M.A.) and the qualified personnel of the technical storage staff and the commercial staff of the AVN Cooperative in Casez with the beneficial effects of reducing risks up to the AVN staff. The evaluation of the results obtained in 3 different years (2000/2001, 2001/2002, 2002/2003), out of the commercial aspects during the shelf life period, comparing D.P.A treated apples with ILOS+ULO treated ones, were looking at conventional laboratory tests (physio-chemical analysis of fruits), at physio-pathological tests (evaluation on scald effect) and tests on the aromatic compounds emission (ethylene and other volatiles), as reported with interesting results by Lopez et al., (1998 a-b), in combination with a new research technology: P.T.R.M.S.(Proton Transfer Reaction Mass Spectrometry) (Boschetti et al., 2003).

MATERIAL AND METHODS
The whole production of Red Delicious apples of the Cooperative AVN in Casez (Val di Non Valley- Trento- Italy) have been used in more than 320 tons CA rooms capacity (each room of 1410 m3) during the three years of commercial application (2000/2001, 2001/2002, 2002/2003).
Apples have been picked by the associated growers, inside the restricted picking window suggested by the "U.O. Frutticoltura-Conservazione", the extension service operating group of the IASMA:
The compared thesis were for all the apples of each room as following:
Room A 2000 ppm DPA 31% (by drencher) + ULO (0,9-1% O2; 1-1,2%CO2 at T 0,8-1,2 °C and 95% RH
Room B ILOS (15 days at 0,5 % O2 ) + ULO as for room A
Room C ULO Test
ILOS and ULO conditions inside the commercial rooms at AVN were possible thanks to the high technological level of the installation:
perfect gas tightness of the rooms (from an initial pressure test of 30 mm of water column, down to 25 mm in 30 min); refrigeration system (NH3 + glycol) with cooling capacity of 60,000 kg/day of apples (20 % of the capacity of each room) and large surface evaporators of about 0,6 m2 /m3 of room with fans capacity of 35-40 air recycling /hr , Delta T of 2°C , defrosting system by water + air; membranes Nitrogen generator, type SWAN with >320 m3/h of N2 and possibility to pull-down the oxygen in each room at 5-6% in less than 8 hrs, followed by final adjustment at 0.5% ,done by fruits respiration in other 7 days; single CO2 adsorbers for each room, with capacity of 25 Kg CO2/day at 1% of CO2 in the room; gas analysers(thermo-paramagnetic for O2 and infrared for CO2 ) and sophisticated computerized control system, in combination with daily manual control;
high professional technical education of the personnel in charge of the CA system and comprehensive attention of the sales department of the cooperative. The storage periods of the apples were:
a) 32 + 1 weeks in 2000/2001; b) 30 + 1 weeks in 2001/2202 c) 27 +2 and + 3 weeks in 2002/2003.
Quality measurements and physio-pathological controls were applied on 4 bins of Red D. apples (for a total amount of ~1400 Kg) stored in each room, coming from the same grower. An equal quantity of control fruits from the same grower were stored in normal ULO conditions.
The preliminary checks were done on: 1) ethylene production by treated fruits ( ILOS and DPA+ULO ); 2) ethanol concentration inside the apples after treatments (ILOS and DPA+ULO ); 3) periodical visual evaluation of superficial scald on apples taken at room temperature for 7 +7 days, in order to determine the eventual anticipated opening of the room and consequent sale of the apples in time, in case of high scald development. The qualitative methods at picking time and at the end of the storage period were applied with validated methods (Rossier et al., 1998; Zanella and Werth, 2002 ) on randomised 400 fruits , divided in 4 lots and for Pimprenelle analysis to determine: 1) firmness ( kg/cm2); 2) sugar content (° Brix ); 3) acidity (Malic acid, gr/l ) quality index ( Thiault ). In 2001-2002, at three different storage periods, volatiles produced by apples were also measured using PTR-M;S method. The physio-pathological checks were done on: 1) evaluation ( % ) of superficial scald affected apples at different stage (slight: < 30% of the skin; medium: 30-60% ; high: >60%); 2)disorders ( % of Internal breakdown etc) after 7+7 days shelf life at room temperature (20-22 °C) at the end of the storage period.
RESULTS
Year 2000-2001:
Superficial scald: ILOS+ULO and DPA+ULO treatments, after 32 weeks of storage, resulted similar in response to scald control (0.25 – 0.00 %) compared to non DPA treated apples, where scald developed at 35.7%.

Increased incidence of total scald development (10.5 -20.5 %) and appearance severity (sever 0-6.3 %; medium 0-3.7%-6.5%) were noticed after 7 and 14 days shelf life at room temperature.
Under same conditions, DPA+ULO has a good total scald control (5.5%) even after 7+7 days with a slight gravity increase ( 0-0.25%, medium and severe ). The ULO Test apples have a continuous progressive incidence of scald from the opening time of the room until 7+7 days of shelf live period (from 35.7 to 79.9 % of total scald and % of incidence from 13.2 to 21.6 slight , from 10.2 to 23.2 medium and from 12.3 to 35.1 severe).
Other pathologies: Gleosporium spp., Monilia spp. and Penicillium spp are reported at lower incidence (0.5%) even after 7+7 days shelf life on ILOS+ULO apples, while in the other two thesis are reported at higher incidence (2.1 and 2.8%).
Quality parameters: Physical-chemical parameters were obtained in three different periods: at harvest, after 32 storage weeks and 32 weeks + 1 week at room temperature with following results:
Flesh firmness: ILOS + ULO and DPA + ULO resulted beneficial in keeping firmness higher compared to ULO test apples particularly after 32+1 weeks (6.8 and 6.5 Kg/cm2 against 5.9 Kg/cm2). Soluble solids: there was no effect by the different treatments on the natural S.S. °Brix increase during the storage period, as well as after 32+1 weeks. Acidity: ILOS+ULO treated apples show a higher malic acid content (5,6 g/l) after the storage period compared to the other two thesis (4.1 and 4,1 g/l), which was even kept after 1 week at room temperature (4.3 g/l compared to 4.0 g/l DPA+ULO and 3.8 g/l ULO Test). Quality Index: the I.Thiault quality Index, evaluated as reported by Alavoine et al., (1988), show a significant higher value for the ILOS+ULO apples after 32 weeks of storage, as well as after 32 weeks + 1 week at room temperature, compared to the other two thesis. Internal ethanol: in order to determine the level of anoxia risk of the apples after the ILOS storage period, the evaluation of the ethanol content inside the apple flesh was done. GC-HPLC was used to evaluate the ethanol content after extraction from apples samples (1.5 kg). The ethanol content was higher (140 ppm) after 15 days of ILOS treatments, decreasing to 60 ppm after 10 days of ULO. Ethanol content was normal in the other two thesis(80 ppm for DPA+ULO and 40 ppm for ULO Test).
Year 2001-2002
Superficial scald: ILOS+ULO and DPA+ULO treatments, after 25 weeks of storage, resulted similar in response to scald control (0.25- 0.00 % )

ILOS+ULO apples show an increase of total scald incidence as well as gravity in appearance after 30 weeks storage +1 week at room temperature, but at similar levels to those ones of DPA+ULO (8.0 % total scald against 6 %). The 2 % points difference for ILOS+ULO is related to a light superficial scald. Other pathologies: No particular fungus attacks were observed during the first 25 weeks of storage in both observed thesis (ILOS+ULO and DPA+ULO). Gleosporium spp., Monilia spp. and Penicillium spp are reported at lower levels ( 1.2% ) even after 30 weeks + 1 week shelf life on ILOS+ULO apples, while in the other DPA+ULO thesis are reported at slight higher levels ( 2.2 % ). Quality parameters: Physical-chemical parameters were obtained in four different periods: at harvest, after 25 W, after 28 W + 1 W at room temperature, after 30 W+ 1 W at room temperature with following results:
Flesh firmness: ILOS + ULO resulted beneficial in keeping firmness higher after all storage periods compared to DPA+ULO, with less decrease after picking even after 28 and 30 W + 1 (6.8 kg/cm2 against 4.8 Kg/cm2). Soluble solids: there was no effect by the different treatments on the natural S.S. °Brix increase during the storage period up to 21 + 1 W, while an increase of sugar was reported after 30+1 W for ILOS+ULO apples. Acidity: ILOS+ULO treated apples show a higher malic acid content during all the three post harvest checks (4.8- 4.6- 4.1 g/l) compared to the DPA+ULO thesis (4.4- 3.7- 3.1 g/l). The decrease of apples acidity in ILOS+ULO apples from harvest to 25 storage W later was extremely low (-0.3 g/l of malic acid). Quality Index: The Thiault Q.Index, evaluated as reported by Alavoine et al., (1988), shows a similar values for both thesis, but significant higher value for the ILOS+ULO apples after 30 W + 1 W at room temperature (due to the increase of soluble solids). Internal ethanol: The ethanol content was higher (125 ppm) after 15 days of ILOS treatments, decreasing to 56 ppm after 10 days of ULO. Ethanol content was absolutely normal (20 ppm) in the DPA+ULO treated fruits. Ethanol values were generally lower compared to the previous 2000-2001 years. Volatile component emission (VOC): The study of the ethylene dynamic evolution from apples samples (µl/kg/h) from both thesis show that ILOS+UlO treated apples after storage have much lower ethylene production (from 3 to 6 times) than those stored under DPA+ULO . After 1+1 weeks of shelf life storage the production rate of ethylene are quite similar in both thesis. Other volatile compounds produced by the apples have been determined using non destructive methods PTR-MS in three different periods of storage (after 2-5-7.5 months of storage).


After two months of storage, ILOS treated apples show higher quantity emission of some compounds (mass=M43 propanol, M45 acetaldehyde, M61 acetic acid, M89 ethyl acetate, M101 esenal) compared to the ULO stored apples; After 5 and 7.5 months of storage there is a substantial reduction of the quantities emitted and for some of these compounds (M43, M61, M71 methyl-butanol, M89, M103, M117) a counter trend was shown or equal production from ILOS+ULO and DPA+ULO apples;
For longer storage periods, some of these compounds, which characterized the typical Red Delicious "perfume" (M101, M131, M145 =esters), are equally produced by ILOS+ULO and ULO Test apples.
Year 2002-2003
Superficial scald: ILOS+ULO and DPA+ULO treatments , after 21 W + 2W of shelf life at room temperature, resulted similar in response to scald control (0.00 % ) tab8b
ILOS+ULO apples show an increase of 6.2 % of total scald incidence at light gravity after further 7 days at room temperature. ILOS+ULO apples show after 26 and 30 weeks of storage + 2 and + 3 weeks of shelf life at room temperature an increase of the scald as well as its gravity in appearance (from light 2.5% up to severe 10.7%). After 30 weeks storage +2 and 3 weeks at room temperature, DPA+ULO apples show a light medium 1.2% up to 3.5 %.
Internal ethanol and exogenous ethylene production: ILOS treatment induces ethanol production in the flesh of apples lower than the previous years, but in any case sufficient to reduce the exogenous ethylene production up to 3 times less than DPA+ULO treatment.
DISCUSSION
While ILOS beneficial effects on keeping quality of apples and preventing scald development are well known and were deeply studied in the past in experimental tests (Little et al., 1982, Van Der Merwe et al., 2001; Truter et al., 1994, Wang and Dilley , 2000), the same cannot be said for commercial applications, where valuable quantity of apples ( > 300 tons ) are involved. Our commercial application tests done in last 4 years have shown that this is possible, with very interesting results on quality and commercial aspects of the apples as well as for the lower costs in comparison to alternative solutions ( i.e. post-harvest DPA treatments). In order to obtain such positive results it is necessary to pay professional attention either to the equipment reliability or to the periodical provisional checks. Never to forget that ILOS gives good results in terms of scald prevention on medium term periods (23 -26 WEEKS), while special attention has to be paid whenever the storage length should be up to 28-31 weeks. Periodical spot weekly checks, together with analytical lab tests (ethylene, VOC, ethanol etc.), allow to ILOS treatments to be fully reliable, with very low risks for the apples.

tab.8a

tab8b
Three years of commercial tests with different climatic scald sensibility can easily permit a better comprehension of the results of ILOS+ULO application (i.e in the years 2001/2002 and 2002/2003), in comparison with the traditional ULO application in Trentino. From the practical point of view we can summarize:
ILOS choice can represent a “clean” answer to the market of scald sensibile apples varieties like Red Delicious even after 6 – 7 months after harvest. Specific technical requirements must be adopted for the ILOS rooms, specially on gas tightness and gas analysing and control systems.
Apple lots in each room should be homogeneous (if possible), cooling and O2 pull-down should be as quick as possible, high management capacity required for the technician, quick response in sales planning of apples in between 7-14 days from room opening date; all these points, together represent indispensable requirements for applying in the best way ILOS technology and get the best beneficial effects.
Keeping quality characteristics of apples longer, with no chemical post-harvest treatments residues, may represent for ILOS a strategic application for a better qualified distribution of apples on specific markets, sensible to these points.
The present job may be considered useful not only for opening new research areas ( i.e. further development of VOC and prevision scald development survey ), but also to express the validity of the co-operation between Research and Extension Service ( I.A.S.M.A., San Michele all’Adige, Trento ), the advanced technology (Fruit Control Equipments , Milano) and the end user (AVN Cooperative, Melinda group, Casez , Trento).
ACKNOLEDGEMENTS
Special thanks to Mr de Concini Pio, the technician in charge of refrigeration and CA at AVN Cooperative of Casez (Melinda group), for his professional and precious collaboration given inside the working group.
Literature Cited
Alavoine, F., Crochon, M., Fady, C., Fallot J., Moras P. and Pech J. 1988. La qualitè gustative des fruits-Bases physiologiques ef methodes pratiques d’ analyse.Ed. CEMAGREF-DICOVA, 92160 Antony, France.
Boschetti, A., Collini, A., Fadanelli L., Groot T., Mon G., Raimondi S. and Iannotta S. 2003. PTR-MS studies to assess and monitor fruit qualità during preservation. I° Int. Conf. On Proton Transfer Reaction –Mass Spectrometry and its Applications.Innsbruck 18/23 -01-2003
Bramlage, W. and Meir S., 1989 . Potential method for predicting susceptibility of apples to superficial scald. ACTA Horticulturae 258: 397-401.
Little, C.R., Faragher, J.D. and Taylor H.S. 1982. Effects of initial low oxigen stress treatments in low oxygen modified atmosphere storage of Granny Smith apples: J. Amer Soc.Hort Sci. 107: 320-323.
Lopez, M.L., Lavilla, M.T., Riba, M. and Vendrell, M. 1998a.Comparison of volatile compounds in two seasons in apples :Golden Delicious and Granny Smith. J. Food Qual. 21: 155-166.
Lopez, M.L., Lavilla,.T., Recasens, L., Riba, M. and Vendrell, M. 1998b. Influence of different Oxygen and Carbon Dioxide Concentrations during Storage on Production of Volatile Compounds by Starking Delicious Apples. J. Agric.Food Chem. 46: 634-643.
Mattè P.and Buglia L. 1997. New engineering development of U.L.O. technology in Italy – Commercial ad research applications. Proc.Seventh International Controlled Atmosphere Research Conference. July. 1997 Davis CA ,USA.
Rizzolo, A., M. Vanoli, Visai C., and Fadanelli L. 1997. Ultra- low oxygen storage of “Golden Delicious” apples. Proc.Seventh International Controlled Atmosphere Research Conference. July. 1997 Davis CA ,USA.
Rossier, J., Pfammater, W. and Aerny, J. 1998. Determination de la qualitè interne des pommes à l’ aide du laboratoire d’ analyse “Pimprenelle”. Revue Suisse de Viticulture, Arboriculture et Horticulture. 30: 247-252.
Truter, A.B., Combrink, J.C. and Burger, S.A. 1994. Control of superficial scald in Granny Smith apples bY ultra-low levels of oxygen as an alternative to diphenylamine. J. Hort.Sci. 69: 581-587.
Van der Merwe, J.A., Combrink, J.C. and Calitz, F.J. 2001. Effect of Controlled Atmosphere Storage(CA) after initial Low Oxigen Stress Tratment (ILOS) on superficial scald development on South African-grown Granny Smith and Topred Apples.VIII Int. Controlled Atmosphere Research Conference 8/13-07-2001 Rotterdam Holland.
Visai, C., Vanoli, M. and Fadanelli, L. 1997. Influence of controlled atmosphere on quality and scald development in “Stark Delicious” apples. Proc.Seventh International Controlled Atmosphere Research Conference. July. Davis CA ,USA.
Wang, Z. and Dilley, D.R. 2000. Initial low oxygen stress control superficial scald of apples.Postharvest Biol. Tech. 18: 201-213.
Zanella, A. and Werth, E., 2004. Vergleich der Analyse chimico-phisikalicher qualitatsparameter von Apfeln mittels eines automatischen Messgerates („Pimprenelle“) mit konventioneller Analitik. Laimburg Journal 1: 51-57.

Paper presented at ”POSTHARVEST2004”, the 5th International Postharvest Symposium, 6th -11th June 2004 Verona –Italy-


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